Monday, May 7, 2012

easa module 7

We are conducting easa module 7, as an approved part 147 school, we have to comply to the guidelines given.  This is my thought on how the course to be designed...



MODULE 7 PART 3 for B1 – COURSE DESIGN DOCUMENT

1 REQUIREMENTS
a.       AN 1201 6.1 (part 147 approved training organisation)
                                                               i.      The training shall cover the use of common tooling/equipments, the assembly and disassembly of aircraft parts relevant to module 7.
                                                             ii.      Assessments by approved assessors in compliance to DCAM in the use of common tools and equipments    as per MM, and situation awareness.
b.      AN 1101 appendix 1 Module 7 (part 66 of EASA)
                                                               i.      7.1 – precaution working with electricity. L3
                                                             ii.      Meter calibration L3
                                                            iii.      7.4 Avionic General Test Equipment –L2
Operation, Function and Usage.
                                                           iv.      7.5 Wiring diagram, and schematic diagram L2 – working knowledge of wiring diagram. 
                                                             v.      7.7 Electrical wiring interconnect (EWIS) L3
-           continuity, insulation and bonding techniques and test.
-           Use of crimping tools , hand operated and hydraulic.
-          Connector, pin removal and insertion, pin crimping
-          - Co-axial cable testing and installation
-           Identification of wires, inspection and damage tolerance
-           Wiring Protection Techniques, wire looming, support, protection, sleeving, heat shrink, wrapping shield.
-           wirings installation, inspection, and maintenance standard.
                                                           vi.      7.15 Soldering methods, inspection and test – L2
                                                          vii.      7.18 Trouble shooting technique L2

2  TOOLS AND EQUIPMENT
a.       Measuring equipment
                                                               i.      Avometer  or   general electrical meter
                                                             ii.      Insulation Tester.
                                                            iii.      Bonding Tester
b.      Components and aircraft parts
                                                               i.      Aircraft wires. Single, twisted and co-axial.
                                                             ii.      Sleeve, terminal lugs preferred red (20 gauge)
                                                            iii.      Aircraft connectors, in set
                                                           iv.      Pins and sockets.
c.       Other tools
                                                               i.      Crimping tools for lugs and splices
                                                             ii.      Crimping tools for pins and sockets
                                                            iii.      Sample of aircraft wires.
                                                           iv.       Sample of wire tie
                                                             v.      Sample of wire wrap

3DOCUMENTS REQUIRED
a.       Wiring Diagram
b.      Course note – currently not available
c.       Practical guide – with validators certification – not available.

4 TIMING
a.       Currently 1 week is allotted. I will review, and most likely, we need to increase it to 2 weeks. 

5 MANPOWER
                                                               i.      An experience LAE or mechanic, however the CAA requirement is a licensed personnel or experienced instructor.

This are much more to be done in the easa module 7 design. The above is only a skeleton, the contents have to be created. 

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